The Benefits of Using PVD TiCN Coated Cutting Inserts in Titanium Machining

Ceramic lathe inserts are high-performance cutting tools that have become increasingly popular in recent years. Ceramic inserts are made from a combination of ceramics, binders, Carbide End Mills and various carbides. These tools are used in metalworking to cut, shape and smooth metal parts or finishes. In this article, we take a detailed look at the benefits of using ceramic lathe inserts.

1. High Durability

Ceramic lathe inserts are renowned for their high durability and long-lasting performance. These inserts are made from some of the hardest materials in the world, which allows them to withstand high speeds, temperatures, and pressure without breaking down. This feature makes them highly reliable, and they can be used on a wide range of metals for extended periods without replacement.

2. Improved Efficiency

Ceramic inserts are designed to offer superior cutting performance compared to other cutting tools. They can cut through materials faster and more accurately, reducing the duration of the machining process. APKT Insert Improved efficiency is advantageous in industrial settings as the reduced processing times translate to lower labor costs, lower energy consumption, and increased production output.

3. Good Surface Finish

Ceramic inserts leave a smoother, cleaner surface finish after machining, thanks to their sharp edges and consistent cutting performance. The resulting surface finish is ideal for parts that require precise tolerances, are aesthetic in nature e.g., jewelry or are used in applications that require smooth surfaces, for example, hydraulic valves.

4. Higher Speeds and Feeds

Ceramic lathe inserts can withstand high speeds and feeds without breaking down, delivering faster and accurate machining. They offer higher metal removal rates per unit of cutting force. This attribute reduces the number of passes needed to complete a task and, therefore, minimizes the wear and tear of the insert and spindle.

5. Reduced Tooling Costs

Ceramic inserts can last several times longer compared to traditional carbide inserts, reducing tooling costs. The high durability and resistance to wear and tear make them more cost-effective in the long run, as they require less frequent replacement than carbide or high-speed steel inserts.

6. High Performance in Hard Materials

Ceramic lathe inserts excel at working with tough or hard metals that are difficult or impossible to machine with traditional cutting tools. The high heat resistance, hardness, and durability of these inserts enable them to cut through the toughest materials, including exotic alloys, titanium, and hardened steels.

In Conclusion

Ceramic lathe inserts are versatile, high-performance cutting tools that offer numerous advantages over traditional cutting tools. Their high durability, improved efficiency, good surface finish, higher speeds and feeds, reduced tooling costs, and high performance in hard materials make them a preferred alternative for metalworking operations. Their initial purchase price is usually higher than that of traditional carbide inserts, but in the long run, they provide significant cost savings and a high return on investment.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/seco/index.html